Regulations

Regulations are rules that are established by an authority. While the term is somewhat generic and can be used by any person or group in charge, this discussion will be limited to governmental agencies. In practice, most companies do not call their directives “regulations”. There are more likely to call Read more…

You unintentionally perform faster than usual when being timed

One of the things that takes some getting used to in a Lean organization is the fact that people are constantly watching each other. Leaders are relentlessly told to go to gemba. Teams participate in a never ending parade of kaizen activity. Employees from other work areas visit to do benchmarking and get ideas for best practices. In a nutshell, if you work in the company with a culture of continuous improvement, you will be on display.

You keep running into problems while trying to time for Standard Work

Process documentation is important for two reasons. The obvious one is to create work instructions that record the details of how a process should be completed. The other big reason is to create a standard sequence of operations (i.e. when the process steps should be done) to provide more consistency in the time a process takes. This helps leaders accurately assess the staffing needs of an organization. It also provides an indicator of when a team member is falling behind on a process.

Training Plan

Training does not happen by accident. Building an effective team requires planning. This training plan should, at the minimum, consider the following: The overall needs of the organization An assessment of the current skills of the team Training capabilities Training goals This training plan does a few main things. It Read more…

What Kids and a Puddle Can Teach Us about Adult Behaviors

I dropped my son off at his elementary school this morning. The spot where they line up was flooded with a giant puddle that was a few inches deep. Interestingly, there were a few different responses to this unusual situation. Some kids just got in line behind it and paid little attention to the standing water. Some kids moved up and explored along its edge. Some of the more adventurous ones, primarily those with boots on, walked into the puddle.

Trust

Trust is an important part of continuous improvement. Team members have to believe their bosses. They have to be sure that making gains won’t cost them their jobs and that making mistakes on projects won’t get them in trouble. Lean requires a great deal of autonomy from frontline employees. Lean Read more…

Your team can’t agree on who should be timed when developing Standard Work

One of the realities of creating standardized processes is that they need standard times. This is generally done using the Time Observation Sheet. The challenge, though, is that there are a few different strategies you can use when selecting the person who should do the work when being timed. If the person is slow, most people will be standing around when they do the process. If the observed individual is one of the most proficient, others will struggle to keep up.