6 P’s

The 6 P’s is a mnemonic tool similar to the 6 M’s. Both are used to categorize causes on an Ishikawa (cause & effect) diagram. The 6 M’s were traditionally used for fishbone diagrams on the shop floor or other production environments. The 6 P’s originated when more and more Read more…

6 M’s

The 6 M’s are a mnemonic tool used primarily during the creation of a cause & effect diagram. The 6 M’s are: Machines Methods Materials Mother Nature Manpower (People Power) Measurements Watch the 6 M’s Video Let’s look at the 6 M’s in more detail. Machines: Tools and equipment used Read more…

8 Wastes / 8th Waste

The 8 wastes are a variation on the seven wastes that were first proposed by Taiichi Ohno, the father of modern Lean. The original seven wastes are: Transportation Inventory (Excessive) Motion Waiting Overprocessing Overproduction Defects (Note that the first letter of each of these wastes spells the acronym “TIMWOOD“.) The Read more…

6S

6S is a mnemonic device used to recall the steps to improve workplace organization and effectiveness. It is essentially 5S with safety specifically added. The six “S” terms are: Sort Straighten Scrub Standardize Sustain Safety In truth, safety should always be considered when making any changes, observations, or assessments about Read more…

100 Percent Inspection

100% Inspection

A 100% inspection is exactly what it sounds like. It is a check on every single piece of work. The inspection can be done on both physical products on the shop floor, or information in an office setting. Most 100% inspections originate from a few main sources: Government regulations. Some Read more…

3 reals-look at real work at real place

3 Reals

The ‘3 reals’ ties closely to the concept of gemba. The premise behind the ‘3 reals’ is simply that you can’t learn about something unless you go to the point of impact and look at what is actually happening. The 3 Reals Go to the real place… To observe the Read more…