A good definition of poka yoke is simply “mistake proofing”. Of note, the term is of Japanese origin and is one of the handful of the more commonly used Japanese terms that have become mainstream in Lean circles. Poka yokes keep processes from producing errors. Preventing errors obviously improves quality, Read more…
Batch manufacturing is the traditional form of manufacturing where production is completed in lots of various size, and the lots are passed along en masse to the next step. Typically, layouts in batch manufacturing are done by function—a weld shop, a paint shop, a fabrication shop, etc. Another name for Read more…
A decision is a choice between two competing or alternative options. We make countless decisions each and every day—what to wear, what to eat, the route to take to work. Some decisions are made so rapidly that they are virtually automatic. You make a decision every time you adjust the Read more…
One of the fundamental tools in any Lean toolkit is 5S. In a nutshell, it entails creating an organized, effective workspace that supports the processes being performed in the area. You Probably Already Use 5S at Home The original 5S terms come from Japanese words: Seiri (Sort): This step entails Read more…